Equipment Configuration

With the German high pixel CCD inspection system.

Module(THK), Electric engine(YASKAWA), Pneumatic mould(SMC), Sensor(Omron), CCD Camera(Basler), Reducer(Nidec-Shimpo), PLC(Keyence), Servo drive(Mitsubishi).

The maximum productivity can reach to 3500pcs/hr.

Equipment Function

Double camera CCD visual inspection.

CFM (Crimping Force Monitoring) sensor integrated with every crimping module.

Scrap selecting & unloading, foolproof scrap cutting unit.

Adjust the crimping height on HMI.

Technical Parameters

Wire Size0.13—6.0mm²Cutting Length60-9999mm
Power7.5KWCompressed Air Connection0.5Mpa
Power Source3phase 220v/50HZStripping DepthMaximum 3mm
Stripping LengthBoth sides(crimping ends)0-15mmCutting PrecisionCutting length*0.02mm
Weight1000KGEquipment SizeL5761*W1624*H1975mm
Mould Assembly TypeAS40, AS42, AE30(Pneumatic mould can be customized)Drive ModeMitsubishi servo motor, Drive, IPC
Crimping Capacity3 TON presser two sets mute specificationsQC DevicesAir pressure decline, Wire presence, Wire overload, Terminal present, Terminal overload, Stripping images detection, Terminal images detection, Visual crimping detection, Pressure detection.
FunctionPre-feeding, Wire feeding, Fixed-length cutting, Stripping/Half stripping, Both-end terminal crimping.
Optional function: Seal insertion, Shrink tube insertion/heating, Laser inkjet print
CapacityBoth-end crimping. The productivity will be slightly different according to the wire processing length
(1M efficiency≥3500 lines,1.5M efficiency≧3200 lines,2M efficiency≥3000 lines)